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NEXL Helmet Recall

Recall information per the NHTSA
http://www.nhtsa.dot.gov/cars/problems/recalls/QuikResult.cfm Campaign # 02E008000

NHTSA CAMPAIGN ID Number:  02E008000
Component:  EQUIPMENT:OTHER PIECES:HELMETS
Manufacturer:  NEXL SPORTS PRODUCTS


Year: 1900 Make: NEXL Model: MB021 , MB031 , MB041 , MOTORCYCLE HELMET , BEANIE Recall Date: 03/20/2002
Type of Report: Equipment
Potential Number of Units Affected: 18164
Defect Summary:

EQUIPMENT DESCRIPTION: NXT "BEANIE" MOTORCYCLE HELMETS, MODEL NOS., MB021, MB031, AND MB041, SIZES XS, M, M+, L, XL, AND 2XL. THESE HELMETS FAIL TO COMPLY TO THE PENETRATION REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 218, MOTORCYCLE HELMETS."

Consequence Summary:

IN THE EVENT OF A VEHICLE CRASH, THE HELMET COULD BE PUNCTURED BY DEBRIS, POSSIBLY RESULTING IN SERIOUS INJURY OR DEATH.

Corrective Summary:

NEXL WILL NOTIFY ITS CUSTOMERS AND REPAIR THE HELMETS FREE OF CHARGE. OWNER NOTIFICATION IS EXPECTED TO BEGIN DURING MARCH 2002. OWNERS WHO DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT NEXL SPORTS PRODUCTS AT 888-367-6395 OR GO TO THERE WEBSITE AT WWW.NEXLSPORTS.COM.


Repair instructions per NexL Sports Products: http://nexlsports.com/recall.html

NexL™ Sports Products
121 Aviation Way, Watsonville, Ca. 95076
(888) FOR-NexL • (831) 786-1800 fax -1804 • www.nexlsports.com


Dear Customer, March 27 2002

This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. NexL Sports Products has determined that all sizes of its NXT "Beanie" helmets, NEXL 01, Part Nos., MB021, MB031, and MB041 manufactured prior to February 28, 2002, fail to comply with Federal Motor Vehicle Safety Standard (FMVSS) No. 218, "Motorcycle Helmets."


REASON FOR THIS RECALL These helmets have areas in the shell which could allow a sharp object to penetrate to the users head, and the plastic loop at the right strap could break under high loading. In the event of a crash, serious head injury or death could occur from penetration of the helmet or excessive force and/or, should the plastic loop of the chinstrap break, the wearer would be unprotected. Also, under FMVSS 218, these helmets are required to have a label with a model number and a warning to the user, "Make No Modifications."


WHAT WE WILL DO

NexL Sports Products will rework all NXT helmets at our facility in Watsonville, CA. We will disassemble each helmet and add a lamination within the outer shell to prevent penetration and remove the plastic loop and loop the chinstrap around the ear strap and secure it with reinforced stitching. Also, a label will be affixed to your helmet which will contain a model number and a warning to not make modifications to the helmet. This procedure will be performed at no charge and a pre-paid UPS label will be sent to you so you can return your helmet to us.


WHAT YOU SHOULD DO

Please contact us as soon as possible to arrange for us to rework your helmet. The labor time necessary to perform these corrections is approximately 15 minutes. However, it may take a couple of days to receive, repair, and return your helmet if you have to ship it to us. In the interest of your safety, if this is the only helmet which you have or can use, NexL Sports Products warns that you not ride your motorcycle until your helmet is returned.


IDENTIFYING A REWORKED PRODUCT

All reworked helmets will have a new warning label with a date code after 3/1/02 and the model number will change to 02. If you believe that we have failed to repair your helmet without charge and within a reasonable amount of time, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 400 Seventh Street, SW, Washington, DC 20590 or call the toll-free Auto Safety Hotline at 1-888-327-4236. Thank you for your attention to this important matter.

Customer Service
NexL™ Sports Products
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